机电作动器具有结构简单、可维护性强、安全性高等特点,已被越来越多的舰艇以及深海潜水器等水下装备成功应用。文中介绍国内外机电作动器的技术现状与发展动态,阐述了国内外主要供应商机电作动器产品的技术特点和性能参数,总结机电作动器在船舶及水下装备中应用时应重点考虑的问题,介绍机电作动器发展方向与研究重点,并在此基础上总结舵用机电作动器应用的问题与对策,提炼出机电作动器应用于水下装备操舵装置时的准则,可为舵用机电作动器的选型和设计提供参考。
Electromechanical actuators have the characteristics of simple structure, strong maintainability, and high safety, and have been successfully applied in more and more underwater equipment such as ships and deep-sea submersibles. The article introduces the current status and development trends of electromechanical actuators at home and abroad, elaborates on the technical characteristics and performance parameters of electromechanical actuator products from major suppliers at home and abroad, summarizes the key issues that should be considered when applying electromechanical actuators in ships and underwater equipment, introduces the development direction and research focus of electromechanical actuators, and based on this, summarizes the problems and countermeasures of the application of rudder electromechanical actuators. It extracts the criteria for the application of electromechanical actuators in underwater equipment steering devices, which can provide reference for the selection and design of rudder electromechanical actuators.
2025,47(20): 7-13 收稿日期:2024-12-31
DOI:10.3404/j.issn.1672-7649.2025.20.002
分类号:U664.4
作者简介:林少川(1998-),男,硕士,助理工程师,研究方向为船舶与海洋装备操纵控制
参考文献:
[1] 张伟, 杨申申, 何巍巍, 等. 深海载人潜水器直流无刷电机驱动控制研究[J]. 舰船科学技术, 2024, 46(1): 126-131.
ZHANG W, YANG S S, HE W W, et al. Research on brushless DC motor drive and control for deep-sea manned submersibles[J]. Ship Science and technology, 2024, 46(1): 126-131.
[2] QIAO G, LIU G, SHI Z, et al. A review of electromechanical actuators for More/All Electric aircraft systems[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. 2018, 232(22): 4128-4151.
[3] JONES R. The more electric aircraft-assessing the benefits[J]. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering, 2002, 216(5): 259-269.
[4] HUSSAIN Y M, BURROW S, HENSON L, et al. A review of techniques to mitigate jamming in electromechanical actuators for safety critical applications[J]. International Journal of Prognostics and Health Management, 2018, 9(3): 2749.
[5] DERRIEN JC, Sécurité SD. Electromechanical actuator (EMA) advanced technologies for flight controls[J]. International congress of the aeronautical sciences, 2012, (9): 1-10.
[6] 郭生荣. 航空机电系统综合技术发展[J]. 航空精密制造技术, 2016, 52(1): 1-6.
GUO S R. Development of aviation electromechanical system integration technology[J]. Aerospace Precision Manufacturing Technology. 2016, 52 (1): 1-6.
[7] BAE I, HONG J. Survey on the developments of unmanned marine vehicles: Intelligence and cooperation[J]. Sensors, 2023, 23(10): 4643.
[8] RONALD O'Rourke. Navy Columbia Class (Ohio Replacement) Ballistic Missile Submarine (SSBN[X]) Program: Background and Issues for Congress[R]. R41129, 2016/August18
[9] Ultramotion. T-Series: T3 Series rotary servo actuator[EB/OL]. https://www.ultramotion.com/t-series-rotary/#t3u, 2022-4-18/2024-11-3.
[10] 2G Engineering. 4000 Series Subsea linear actuator[EB/OL]. https://www.2g-eng.com/subsea-products/linear-actuators/4000-series-subsea-linear-actuator/, 2024-1-2/2024-12-30.
[11] Moog. subsea linear actuator[EB/OL]. https://www.moog.com/content/dam/moog/literature/sdg/defense/moog-subsea-linear-actuator-datasheet.pdf, 2024-1-1/2024-12-30.
[12] TESAR D, KRISHNAMOORTHY G. Intelligent electromechanical actuators to modernize ship operations[J]. Naval Engineers Journal. 2008, 120(3): 77-88.
[13] 谢俊超, 肖清, 花靖. 船用新型电动舵机可行性研究[J]. 舰船科学技术, 2013, 35(10): 78-81.
XIE J C, XIAO Q, HUA J. Research on the new marine electro-mechanical actuator feasibility[J]. Ship Science and technology, 2013, 35(10): 78-81.
[14] 祁晓野, 付永领, 王占林. 功率电传机载作动系统方案分析[J]. 北京航空航天大学学报, 1999(4): 56-60.
QI X Y, FU Y L, WANG Z L. Scheme analysis of power by wire airborne actuation systems[J]. Journal of Beijing University of Aeronautics and Astronautics, 1999(4): 56-60.
[15] 郭洪根, 王指国. 中大功率航天电动伺服机构发展综述[J]. 导航定位与授时, 2016, 3(3): 1-5.
GUO Hong-gen, WANG Zhi-guo. A Review of the Current Development of High-Power Aerospace EMA[J]. Navigation Positioning & Timing, 2016, 3(3): 1-5.
[16] 中国航空工业自控所. 机电作动器[EB/OL]. https://www.facri.com/c/2021-11-30/538596.shtml, 2021-11-30-2024-12-30.
China Aviation Industry Automation Institute Electromechanical actuator [EB/OL]. https://www.facri.com/c/2021-11-30/538596.shtml, 2021-11-30-2024-12-30.
[17] 陈俊杰, 马德森, 汪远银, 等. 舰船用新型高效低噪电动舵机技术研究[J]. 舰船科学技术, 2018, 40(13): 133-137.
CHEN J J, MA D S, WANG Y Y, et al. Research on new high efficiency and low-noise electro-mechanical actuator technology for ships[J]. Ship Science and technology, 2018, 40(13): 133-137.
[18] 张玉杰, 彭宇, 刘大同. 飞机机电系统部件数据驱动健康状态在线估计方法综述[J]. 仪器仪表学报, 2022, 43(6): 118-130.
ZHANG Y J, PENG Y, LIU D T. Review on data-driven health state on-line estimation methods for aircraft electromechanical system components[J]. Chinese Journal of Scientific Instrument, 2022, 43(6): 118-130.
[19] 刘更, 马尚君, 佟瑞庭, 等. 行星滚柱丝杠副的新发展及关键技术[J]. 机械传动, 2012, 36(5): 103-108.
LIU G, MA S J, TONG R T, et al. New development and key technologies of planetary roller screw[J]. Mechanical Transmission, 2012, 36(5): 103-108.
[20] 陈子涵. 基于多模态Transformer的机电作动器剩余寿命预测[J]. 兵工学报, 2023, 44(10): 2920-2931.
CHEN Z H. Prognosticating remaining useful life of electro-mechanical actuators using a multi-mode transformer model[J]. Acta Armamentaii, 2023, 44(10): 2920-2931.
[21] 牛涛, 张益齐, 张国林, 等. 一种双余度机电伺服系统设计仿真与优化[J]. 导弹与航天运载技术, 2022(4): 62-67.
NIU T, ZHANG Y Q, ZHANG G L, et al. Design and optimization of a dual redundancy electromechanical servo system[J]. Missiles and Space Vehicles, 2022(4): 62-67.
[22] NAUBERT A, BINZ H, BACHMANN M, et al. Disconnect Device Design Options for Jam-tolerant Electromechanical Actuators[C]//In Proceedings of The Seventh International Conference on Recent Advances In Aerospace Actuation Systems And Components. Toulouse: Institut National Des Sciences Appliquées De Toulouse, 2016: 187-192.
[23] 齐壮. 渤海湾客滚船大风浪中航行的耐波性综合评估[D]. 大连:大连海事大学, 2010.
[24] 杨博, 郑荣, 于闯, 等. 一种深海自主水下机器人自锁式舵机[P]. 辽宁省: CN202210632431.4, 2024-10-01.
[25] Qiao, Guan, Qiao, Guan, Geng Liu, Zhenghong Shi, et al. A review of electromechanical actuators for More/All Electric aircraft systems[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 2018, 232(22): 4128-4151.
[26] 李少鹏. 新一代IGBT模块用高可靠氮化硅陶瓷覆铜基板研究进展[J]. 电子工业专用设备, 2019, 48(1): 1-7+16.
LI S P. Research and development of bonding copper to Si3 N4 ceramic substrates used in IGBT module[J]. Equipment for Electronic Products Manufacturing, 2019, 48(1): 1-7+16.
[27] 陈革新, 杨明昆, 冯俊学, 等. 电动伺服泵控单元热功率特性研究[J]. 液压与气动, 2020(11): 27-33.
CHEN G X, YANG M K, FENG J X, et al. Thermal power characteristics of electro-hydrostatic pump unit[J]. Hydraulic and Pneumatic, 2020(11): 27-33.
[28] 魏成坤. 电机系统的热管理优化与散热技术研究[J]. 防爆电机, 2024, 59(6): 53-56.
WEI C K. Research on thermal management optimization and heat dissipation technology of motor system [J]. Explosion-proof Electric Machine, 2024, 59 (6): 53-56.
[29] 杨家军, 施建华, 朱继生, 等. 行星滚柱丝杠副热特性与热变形抑制研究[J]. 湖北工业大学学报, 2014, 29(4): 1-4.
YANG J J, SHI J H, ZHU J S, et al. Research on thermal characteristics and thermal deformation suppression of planetary roller screw pair[J]. Journal of Hubei University of Technology, 2014, 29(4): 1-4.
[30] 刘贺平. 水下液压冲击铲虚拟样机设计及关键技术实验研究[D]. 哈尔滨:哈尔滨工程大学, 2005.
[31] 朱春丽, 贾鹏, 尹丰, 等. 三自由度水下摄像照明系统设计[J]. 石油矿场机械, 2020, 49(5): 13-17.
ZHU C L, JIA P, YIN F, et al. Design of 3-DOF underwater camera and lighting system[J]. Oil Field Equipment, 2020, 49(5): 13-17
[32] 赵世超. EMA伺服驱动系统神经网络控制方法研究[D]. 南京:南京航空航天大学, 2022.
[33] DER L V L, FRANCISCUS J, DREYER N, et al. EMA Health Monitoring: An Overview[C]//In Proceedings of The Seventh International Conference on Recent Advances in Aerospace Actuation Systems and Components. Tou-louse: Institut National Des Sciences Appliquées De Tou-louse, 2016: 21-26.
[34] 周满. 电动舵机系统扰动分析与控制策略研究[D]. 长春:中国科学院大学(中国科学院长春光学精密机械与物理研究所), 2020.
[35] 方斯琛, 李丹, 周波, 等. 新型无扇区空间矢量脉宽调制算法[J]. 中国电机工程学报, 2008(30): 35-40.
FANG S C, LI D, ZHOU B, et al. A novel algorithm of space-vector PWM without sector calculation[J]. Proceedings of the CSEE, 2008(30): 35-40.
[36] 王佩, 周洁敏, 郑罡. 基于模糊PID控制的飞机机电负载仿真[J]. 飞机设计, 2019, 39(4): 38-42.
WANG P, ZHOU J M, ZHENG G. Simulation of aircraft EMA based on fuzzy PID control[J]. Aircraft Design, 2019, 39(4): 38-42.